Many bobblehead lovers are curious concerning how custom bobblehead is made and why it usually takes weeks to produce one. In a top level, there are four steps involving in developing a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the two preparation work and final shipping. Just before into specifics of each step, it is actually worth mentioning that the process described is made for the resin-based bobblehead.
1. Sculpting (Under a day to seven working days)
This step requires a mastery of hand sculpting skills. It is usually carried out by skillful artists, who typically have numerous years of experience doing hand sculpting according to provided photos or reference objects. It could take 4 to 5 hours for the very experienced artist to sculpt a 7-inch bobblehead, while for the less experienced artist it could take a lot more than a couple of days. Once the initial sculpting is completed, the customer will get the chance to review its photos. Making changes is fairly simple and easy quick at this time. On the other hand, it will probably be more costly to request a change at the later stage since the whole sculpture has to be rebuilt. Therefore, a consumer should look at the initial sculpture carefully as soon as the bobblehead maker is asking for comments. In case you are not sure, you need to require more photos or ask for clarification. By doing that, you may spend more time upfront, but furthermore you will minimize the chance of needing to have the bobblehead reworked later and achieving to pay for more. Also, the individual must be aware a custom bobblehead doll is produced depending on submitted photos instead of a live person. Therefore, the expectation should be set properly with regards to the resemblance and facial expression from the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the process in which the first sculpture from your previous process will be utilized as basics to create the profile and curvatures of the bobblehead’s body and head. First, a semi-liquid silicone gel will probably be applied to the top of the initial sculpture. A soft silicone coating which will take the design in the sports bobbleheads will be formed when the gel dries. Then, a plaster coating will probably be applied on the outside from the silicone coating. The plaster coating may become a hardened cast right after the drying process. Subsequently, the primary sculpture will probably be removed from the silicone coating. Right after the preparation job is done, melted resin is going to be injected in to the emptied silicone coating to create the bobblehead. Since the silicone coating is soft, the plaster cast wrapping the silicone coat will act to hold the resin from the desired shape before it can be solidified. When the resin becomes solid, it will be taken out by opening the plaster and peeling off the silicone coating. By now, a raw bobblehead doll has been given.
3. Polishing (a person to three working days)
A raw bobblehead is not prepared to be painted. They have grease on its surface which needs to be removed, and rough surfaces that need to be ground smooth. Neglecting the polishing process can result in poor painting at a later time. Polishing a bobblehead doll also requires a decent measure of craftsmanship. Because its shape and curvature are different from one to another one, this technique still cannot be standardized and automated. In addition to taking out the grease and smoothing the top, refining the raw bobblehead details manually could be necessary. As a consequence of tolerances stemming from the molding process, deviation through the initial sculpting is unavoidable. The sculpting artist often has to fine-tune the raw bobblehead once the initial polishing, which process may need to be reiterated. Should it be determined that this defects cannot be fixed, the full raw bobblehead must be scrapped.
4. Painting (one to three working days)
Painting is just not as elementary as it appears to be. The initial step is to blend base colors to create colors the consumers desire. The quality of the blended colors is critical, as it comes with a large effect on the aesthetic aspect of the bobblehead. Also, because every bobblehead could have its unique colors, simply making the desired colors with higher quality for wedding bobbleheads are often very time-consuming. Secondly, painting is carried out utilizing the painting brush manually, because of the b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to produce different patterns on his or her clothing. In such cases, the painting artists will be required to alternate different painting brushes on those tiny areas, and that is a demanding task. Once paints are put on a bobblehead doll for both its head and the body, it can be assembled simply by using a spring with glue for both ends. Obviously, making use of the spring is the reason why the bobblehead doll bobble.
Hopefully, at this point, whoever finishes reading the aforementioned has already established an improved comprehension of the essential technique of setting up a custom bobblehead doll. Using a better understanding of the process, a consumer can better plan their next acquisition of a custom bobblehead doll.